PIE-550: Plane Inspection Equipment
PIE-550 is a Surface Inspection System (WEB Inspection System) to detect any defects of a variety of web materials such as metal foils, sheet steel, paper and unwoven for sheet inspection, and glass, laminate plates, resin and food for individual sample inspection. It performs high precise inspection and user-friendly operation with Ikegami unique image processing technology.
Object:
Films, glasses, metal foils, laminate plates, resin, sheet steel, paper, unwoven, rubber and food
Defect type:
Contaminants, scratches, dirt, stains, uneven, wrinkles, streak, bubbles and pin hall
System Configuration
Flexible configuration according to the object, necessary resolution, and working width
Maximum 6 cameras per stage
Ikegami unique image processing
Ikegami unique image processing
Ikegami unique image processing
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Ikegami unique image processing
Defect
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Algorithm
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Touch Panel Control
Fail images can be saved and displayed in real time (512x512 pixels) Each stage of fail image can be displayed in parallel.
(1) Main Power: ON/OFF (2) Illumination Power: ON/OFF (3) Control: Start/Stop/Interruption (4) Display position: L/R (5) Display method: Original/Defect image/Waveform (6) Composition display: Normal / Composition (7) Display mode: Movie / auto stop / manual stop (8) Stage (9) Camera (10) Illumination |
Fail images can be saved and displayed in real time (512x512 pixels) Each stage of fail image can be displayed in parallel.
- Main image display - Each stage image display Ex. Surface, Back side and Pin hole image are displayed in parallel - Switchable even under the inspection procedure |
Simulation function
Measurement display
The recorded image which shows target defects should be loaded. ↓ Set the parameter for the simulation. ↓ Set the detection algorithm for the simulation. ↓ The simulation result can be seen. ↓ You can judge the set parameter and algorithm are suitable to detect target defects. When the simulation result suits to detect the defects, the parameter and algorithm can be reflect on the settings of the system. If not satisfied, you can try the simulation on the PC with different parameter and algorithm. |
Measurement display
Clicking Beginning and End point for a target line (Indicated by a red line) ↓ Length information converted by the resolution |
Management PC, Recording PC
LANE display
■ Management PC
- Display setting - Printing setting - Others ■ Recording PC - Image display even under the inspection process - Simulation - Waveform / Measurement display mode |
LANE display
Position information of defects at each stage can be displayed in real time
■ Details information (1) X axis (2) Y axis (3) Width (4) Length (5) Area (6) Detection algorithm (7) Image No. (8) Judgement (PASS/FAIL) |
Camera | CCD line sensor camera (40MHz) Selectable between 2048, 5150 and 7450 pixels |
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Lighting | Selectable among high frequency fluorescence light, halogen lamp, metal halide lamp and etc. |
Image processing | 10 kinds of algorithm to detect defects |
Operation System | Exclusive PC (OS: WindowsXP) LCD display,Printer |
Mounting | For cameras and lighting |
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