POIE-8000C Color Powdered/Granulated Medicine Inspection Equipment

POIE-8000C : Color Powdered/Granulated Medicine Inspection Equipment

The POIE-8000C Color Powdered/Granulated Medicine Inspection Device combines the color processing technology developed for tablet inspection equipment with technology for screening powdered and granulated medicines for impurities, thereby boosting the precision with which colored foreign matter can be detected. This new device also allows for certain colors to be specified for the detection of foreign matter that color. The device also comes equipped with a “linear feature extraction processing function”, which facilitates the high-precision detection of fine fibers and hairs.With this new equipment, too, comes a marked increase in processing capacity thanks to the wide inspection conveyor belt that provides a stable, constant supply of sample material and the five-speed conveyor belt action (top speed is approximately 18m/minute).
In addition, the exclusion mechanism employs a reliable rotary nozzle system. This ensures that accurate pinpoint suction is provided only around the foreign substance, thereby boosting the recovery ratio of quality product.

*Processing capacity: More than double (based on in-house comparisons)
*This product was jointly developed in conjunction with Eisai Co., Ltd.

High Speed Inspection: Max. Output 200kg/h

Camera Process System: 5000 pixles RGB Color line sensor / 20μm resolution

Inspection accuracy:

Black/Dark foreign material larger than Φ40～60μm

Black/Dark fiber larger than Φ30μm×3mm

Detect fiber/hair/foreign material

Fiber/Hair
Line distinction processing to detect

Black/Dark color foreign material
Color processing for specific color detection

Type of foreign material : Color foreign material ; Hair, Metal, Carbide and fiber

Color processing

Color calculation feature:
High brightness/luminosity color detection is difficult with light and shade difference processing

Distinction extraction with color processing
RBG full color processing ? accurate detection of color foreign material
Specific color detection
Easily influenced by shades of granules

Fiber lighting for uniform and high intensity illumination

■ Random arrangement fiber for uniform illumination
■ Higher than 100,000- lx intensity
■ Automatic lighting adjustment flexible for change of inspection circumstance

Feeding shutter for constant feed

Stable and constant feeding with 2nd transfer unit

Spot vacuum with rotary nozzle system

Spot vacuum with rotary nozzle

Correct rejection control

Easy operation with touch panel

Optional Functions

Access security 3 levels with ID and password Administrator/Supervisor/Operator	Display function Inspection input image/Detection image/waveform
Detection data memory Last 16 images memory Image data transfer to extended PC	Operation monitoring function Transfer unit / Rejection unit / Processing unit - Selfdiagnostics
Measuring function measuring function for memory data	System log Log for machine status and critical changes
Data input/output function Display for production data, parameters and result report Batch report printout	Automatic lighting adjustment function Automatic lighting adjustment to set point

Detection image memory

Store detection image
Store max.6,400 last detection images
（64image×100set）
（Max.16 images per each camera）
Measure length of foreign material in 512×512 pixles
Measure distance between 2 points
Magnifying display
5 times magnifying display
Play data in PC
Play the stores image in Windows PC

Applicable Particle	Powder, Fine Granule, Granule etc., Colored
Inspection Throughput	20 - 100 kg / hour
Inspection Objects	Black or Colored Foreign Particle of over 40 - 60μm (diameter),Black or Colored Fiber and Hair of over 30μm (diameter) x 3mm * Inspection accuracy depends on inspection throughput and object.
Transport Section	Transport belt: 1 row Transport Belt speed: Approx. 9 - 18m / minute (5 steps selectable) Inspection area: Approx. 392mm in width Transported particle thickness: Approx. 0.3 - 0.7mm (1 layer)
Camera Section	5,000 pixel RGB CCD line sensor camera x 4 units Limit of resolution: 20μm
Lighting Section	Lighting system: Fiber guide Lighting source: Halogen lamp x 12 Lighting position: 2 spots at top, 1 spot at bottom Lamp system: DC lighting system (lighting level variable at 16 steps) Lighting control: Manual / Auto control selectable Expected lamp life: 1,000 - 1,500 hours
Power Source	Power supply: Three phase 200V ± 10%, 50/60Hz Power consumption: 5kVA or less Connection: Terminal fixed with 6mm-screw
Air	Pressured Air Pressure: 0.5Mpa or more Consumption: 0.7NL / minute or less (clean dry air) Coupling socket size: Quick-connect air coupler socket 20SH
External Dimensions	Control unit: W570 x H1850 x D710mm Main unit : W1708 x H2050 x D1149mm Air-vacuuming unit: W750 x H1333 x D532mm
Weight	Main unit: Approx. 1,000kg (2,203 lbs) Control unit: Approx. 150kg (330 lbs)
Environment Condition	Temperature: 15 - 20 ° C (59 - 77 ° F) Humidity: 30～60％
Vacuumed Air Exhaust	Negative pressure: 4Kpa or more Exhaust air emission: 10 cubic meter / minute